If comfort food had a slow, smoky heartbeat—it’d be this smoked beef roast.
Look, I love a good brisket as much as the next girl, but have you seen those prices lately? That’s why I started playing around with a more affordable cut: the humble chuck roast. When you know how to smoke a chuck roast just right, you end up with something that’s tender, flavorful, and totally worthy of a backyard BBQ or a cozy Sunday dinner.
I made this last weekend for a family get-together, and I swear—everyone thought it was brisket. My brother-in-law (who swears he’s a BBQ expert) asked what kind of brisket I used. I just smiled and let the smoke do the talking.
Whether you’re firing up your pellet grill for the first time or you’ve been smoking meat since before Traeger was trendy, this beef chuck roast on a pellet grill is about to become your new favorite go-to.
Why You’ll Love This Smoked Beef Roast
- Budget-friendly – Chuck roast tastes like brisket but costs a fraction.
- Easy seasoning – No fancy rubs, just pantry basics with big flavor.
- Pellet grill perfection – Set it, forget it (sort of), and let the smoke work its magic.
- Crowd-pleaser – From picky eaters to meat-lovers, this one gets rave reviews.
Ingredients
Here’s what you’ll need to make the magic happen:
- 3 lb beef roast (eye of round, rump, sirloin tip, top round, or bottom round all work)
- 1 tsp smoked paprika
- 1 tsp garlic powder
- 1/2 tsp onion powder
- 1 1/2 tsp Kosher salt
- 1 tsp black pepper
- 1 tbsp Worcestershire sauce (just enough to rub down the roast)

Step-by-Step Instructions
1. Prep Your Roast
Take your beef roast out of the fridge and let it sit for about 30 minutes. This helps it cook more evenly. While it’s resting, preheat your pellet grill to 225°F.
2. Mix the Rub
In a small bowl, combine the smoked paprika, garlic powder, onion powder, salt, and black pepper.
3. Season Like You Mean It
Rub the roast all over with Worcestershire sauce—it helps the spices stick and adds umami goodness. Then coat it generously with the seasoning mix, pressing it into every nook and cranny.
4. Smoke It Low and Slow
Place the seasoned roast directly on the pellet grill grates. Close the lid and smoke at 225°F for 3–4 hours, or until the internal temperature reaches 160°F.
Optional pro tip: For that “chuck roast brisket” texture, wrap the roast tightly in foil or butcher paper once it hits 160°F, then keep cooking until it reaches 200–205°F. That’s when it gets fall-apart tender.
5. Rest Before Slicing
Let the smoked beef roast rest for at least 30 minutes, wrapped in foil. Don’t skip this—it’s when all the juicy goodness settles back in.
Tips & Tricks
- Don’t rush the rest. The meat needs time to relax—just like we all do.
- Try chuck roast on a pellet grill for the most brisket-like results.
- Make it ahead. This roast tastes even better the next day. Reheat low and slow or shred for sandwiches.
- Leftovers? Use them in tacos, hash, or a smoky beef stew.
FAQs
Can I use a different cut of beef?
Yes! Eye of round, rump, sirloin tip, top round, and bottom round all work. Chuck roast is my fave for that brisket-style vibe.
Do I need to wrap the roast while smoking?
Not at first. But once it hits 160°F, wrapping helps it get ultra-tender and juicy.
Can I smoke it ahead of time?
Totally. It stores well and reheats beautifully.
What wood pellets work best?
I love hickory or mesquite for a bold smoke, but oak or pecan are great too.
How do I serve it?
Slice it thick like brisket, or shred it for sliders, sandwiches, or over mashed potatoes. Heaven.

Smoked Beef Roast
Equipment
- Pellet Grill
- Meat Thermometer
- Foil or butcher paper
Ingredients
Beef Roast
- 3 lb beef roast eye of round, rump, sirloin tip, top round, or bottom round
- 1 tsp smoked paprika
- 1 tsp garlic powder
- 0.5 tsp onion powder
- 1.5 tsp Kosher salt
- 1 tsp black pepper
- 1 tbsp Worcestershire sauce to rub down the roast
Instructions
- Let the beef roast rest at room temperature for 30 minutes. Preheat your pellet grill to 225°F.
- In a small bowl, mix paprika, garlic powder, onion powder, salt, and pepper.
- Rub Worcestershire sauce over the roast. Coat with seasoning mix thoroughly.
- Place roast on pellet grill grates. Smoke at 225°F for 3–4 hours or until internal temp reaches 160°F.
- Optional: Wrap roast in foil or butcher paper at 160°F and continue cooking until 200–205°F for tenderness.
- Rest the roast for 30 minutes before slicing or shredding.